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Energy Harvesting & Design Optimization Lab.

University of Maryland Baltimore County, Dept. of Mechanical Engineering

 

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4. Aircraft System Design – Stepwise approach for subsystem allocation and frame topology optimization:

 

The proposed research aims at founding a design framework for aircraft subsystem layout using design optimization methodologies. An aircraft system is very complex with its various subsystems: control system (flight control, engine control), fuel system, hydraulic system, and structural system. An advanced systematic design approach is needed for effective packaging of multiple subsystems while satisfying load-carrying performance and minimizing weight for energy efficiency. The proposed design framework provides multiple Pareto solutions by performing the consecutive two design steps: (i) subsystem allocation, and (ii) structural topology optimization. In the first step the design problem to allocate each subsystem is solved considering weight balance and subsystem proximity for the improvement of system performances such as dynamic stability and operation costs. Non-intuitive design results can be expected by adapting global optimization algorithms such as genetic algorithm. Handling multiobjectives, multiple solutions can be obtained in this step. Topology optimization for structural robustness is performed in the second step for each solution found in the first step. The design optimization for the determination of aircraft frame structures is formulated as compliance minimization problem subject to volume constraint. The subsystems layout found in the first step provide loading and boundary conditions and no frame structure is placed in them. Additional constraint on maintaining the weight balance is included and the corresponding design sensitivity is formulated. The proposed design framework, the sequential combination of subsystem layout design and frame structure design, will provide innovative design insight for complex modern aircraft system. A design case study for a commercial aircraft wing will be presented.

 

First step – global allocation of subsystems subject to center of gravity constraint Subsystem relocation during second step

Second step – frame structure design (topology optimization)

Compliance = 1.238 without subsystem relocation (left) and 1.000 with relocation (right)

 

 

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Energy Harvesting & Design Optimization Lab.

University of Maryland Baltimore County, Dept. of Mechanical Engineering

1000 Hilltop Circle, Baltimore, MD, 21250

© 2013